矿棉板设备简介

Mineral Cotton Board Equipment Introduction

熔制部分

Melting Part:

由熔炉（冲天炉或燃气池炉）、四辊离心机、上料机等组成。冲天炉是用于溶化岩石（矿渣）的设备，其炉身设有冷却水循环系统，设有靠自身炉温预热的热风系统，使设备可有效节能，采用单排多风眼结构，设有风量调节阀，操作方便。

集棉机

It’s composed of furnace (cupola or gas pool furnace), 4-roll centrifuge, loading machine, etc. Cupola, used to melt rock (slag), has cooling water circulation system in its furnace body. It is also equipped with hot-air system warmed up by its own furnace temperature, which conserves energy effectively. By using single row multi wind eyes structure and volume damper, it’s easy to be operated.

设备采用立式集棉结构，由离心机将熔岩流股甩成纤维，喷吹到集棉机内，负压风将纤维牵落到网带上形成原毡。网带将原毡输送到摆锤布棉机上进行摆动布棉，摆后的棉层厚度均匀，可显著提高产品质量。

The equipment uses vertical cotton collection structure. Centrifuge flings the lava flows to fiber and blows into the cotton collector. Negative pressure wind leads the fiber onto the grid belt to form the original felt. The grid belt transports the original felt to pendulum bob cloth-cotton machine. After being swung, the cotton has even thickness. It can improve products’ quality significantly.

制板部分

Board Making Part

制板部分由布棉机、固化炉、冷却切割机、主动力、热风炉等组成。

Board Making part is composed of cloth-cotton machine, curing oven, cooling cutting machine, main power system, air heating furnace, etc.

1. 固化炉: 固化炉是制品成型的设备，摆动布棉后的原毡经布棉机输送到固化炉内，在上下链带间向前运行，热风机将热风吹入固化炉内的棉毡使其固化。

1. Curing Oven: It is the equipment for forming products. After swung cloth-cotton, the original felt is delivered to the curing oven through the cloth-cotton machine. The felt moves forward between the upper and lower chain belt. The hot-air heater blows the hot air into the curing oven to solidify the cotton felt.

2. 切割机: 切割机的作用是对固化后后的制品进行分切，先进行纵向切割，在横向切割。

生产线技术参数：

2. Cutting machine: It’s used to cut the solidified products. Vertical cutting first and horizontal cutting later.

Production line parameters:

（1）产量日产2000M²╳1.2mm,，产品规格；600╳600mm密度40—120M³

(1) Daily output 2000M²╳1.2mm. Product standard: 600X600mm. Density: 40-120M³

（2）产品使用温度600℃,

(2) Product usage temperature: 600℃

（3）装机容量：①制棉、集棉摆锤部分218KW，②制板部分65KW。

(3) Installed Capacity: ① Cotton making and cotton collection pendulum bob part: 218KW. ② Board making part: 65KW.

厂房面积及高度：

Plant area and height:

 (1)厂房为“L”型，制棉部分横向，制板部分纵向。制棉部分： 25M╳10M╳6M，制板部分： 40M╳10M╳5M。

(1) Plant is “L” shape. Cotton making part is horizontal and board making part is vertical. Cotton making part: 25M╳10M╳6M. Board making part: 40M╳10M╳5M.

(2)供电：总容量250KW，电压220V/380V，频率50Hz。

(2) Power supply: Total capacity: 250KW. Voltage: 200V/380V. Frequency: 50Hz.

(3)供水用量15~20吨/小时，循环使用。

(3) Water supply usage: 15-20 tons/hour, recycled usage.

原料:    主料: 矿棉

辅料、1.轻质钙粉

2.立德粉

3.增稠剂

4.分散剂

5.消泡剂

6.丙烯酸乳液

7.海泡石

8.玉米淀粉

9.骨粉、半精炼石蜡、硬脂酸、硼砂、硼酸、醋酸锌、絮凝剂。

Materials:

Major ingredients: mineral wool 

Accessories: 1. Light calcium powder

2. Lithopone 

3. Thickener 

4. Dispersant 

5. Antifoamer 

6. Acrylic emulsion 

7. Sepiolite 

8. Corn starch 

9. Bone dust, semi refined paraffin wax, stearic acid, borax, boric acid, zinc acetate, flocculant.